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Chocolate Refiner Refurbishment

Complete refiner refurbishment customized to meet your needs
  • Full machine inspection report
  • Complete dismantling of refiner
  • Comprehensive cleaning, sanding, and painting
  • Overhaul of all hydraulic systems
    • Pumps and motors refurbished
    • Hydraulic cylinders refurbished
    • All gauges tested and recalibrated
    • Regulators refurbished
  • Reassembly of refiner
    • Roll refurbishment or replacement
    • New bearings, lip seals, felt seals
    • Hopper plates repaired and fitted
    • Take-off blade holders repaired and fitted
    • All mounting pins polished and lubricated
    • Safety guards repaired and manufactured
    • Drive motors refurbished
  • Custom tailored water systems
    • Original equipment tested and repaired
    • Retrofit to digital system, fitted to your refiner
    • Water box repairs
    • Water manifolds fabricated to fit any refiner
    • Nonmetallic water funnels
  • Complete test run of refiner in your presence to ensure your total satisfaction

Retrofit older refiners to automatic digital water temperature controls and/or dry run protection systems

Part of the PRG refurbishment process for chocolate refiners is to retrofit older equipment with up-to-date digital control and measuring technology. Operating temperatures and other critical processes can now be measured precisely to optimize chocolate production quality while increasing the value of the equipment.

A PRG chocolate refiner refurbishment offers you many advantages:
  • Increased production
  • Improved fineness or grade
  • Lower maintenance costs
  • Lower water and power consumption
  • Quieter operation
At less than 15% of the cost of a new chocolate refiner!

For more than 35 years Precision Roll Grinders has specialized in refurbishing and retrofitting chocolate refiners for leading manufacturers such as BUHLER, CARLE & MONTANARI, LEHMANN, BAUERMEISTER, and more.

PRG's Services
  • Complete refiner refurbishment
  • 24-hour in-plant service
  • Retrofit of older refiners
  • Preventive maintenance/inspection
  • New replacement roll shells and complete rolls
  • On-site machine rebuilds
  • Evaluate refiners before buying
  • Worldwide service and assistance
  • Roll grinding, repair, and replacement services
Call us for an on-site inspection.

PRG has four service options to meet
your needs:


Option #1: Customer sends the entire machine for a complete refurbish.
Option #2: Customer sends rolls, gears, hopper side plates, bearings, and housings.
Option #3: Customer sends rolls, gears, and hopper side plates.
Option #4: Customer sends rolls to be completely refurbished. Rolls are inspected, the roll interiors are cleaned and descaled, the face lengths are re-cut, and the journals are polished.

 
HIGHLIGHTED CASE STUDIES

The Company
Alsco Metals Incorporated ...

The Problem
A variation in process reduced plant efficiency ...

PRG's Solution
Read more ...



The Company
Blue Ridge Paper Products, Inc ...

The Problem
Blue Ridge faced troubles after a bad grinding experience ...

PRG's Solution
Read more ...



OTHER CASE STUDIES

 

           
  Industries Served

Multiple locations to serve you better!

 
  • Aluminum
• Chocolate
• Flooring
• Food Processing
• Forest Products
• Ink
• Nonwovens
• Paper
• Plastics and Film
• Publishing
• Rigid Film
• Rubber
• Specialty Metals
• Steel
• Textiles
• Turbines
• Wind Energy
6356 Chapmans Road
Allentown, PA 18106
Phone (610) 395-6966
Fax (610) 481-9130


400 Barnes Drive
Carrollton, GA 30117
Phone (770) 830-6323
Fax (770) 830-7024
200 Industrial Park Rd.
Lewisport, KY 42351
Phone (270) 295-4990
Fax (270) 295-4999

4000 East 19th Street
Texarkana, AR 71854
Phone (870) 216-4000
Fax (870) 774-6431

 
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