Precision Roll Grinders, Inc. - Industries We Serve

PRG's proprietary hot grinding technology is unique . . . the only one available in the North American market. We continuously modernize our grinders to include state-of-the-art technology which significantly improves the grinding process. Hot grinding is often the solution to production challenges caused by excess distortion as a result of high-temperature operations. Rolls are carefully examined and then heated to operating temperature — up to 600 degrees Fahrenheit. Then they are ground to PRG accuracy. The result: a roll that will start up and operate as required, increasing quality production.

PRG total roll care services for plastics

Since 1970, PRG has been North America's premier independent supplier of industrial roll grinding and repair services. PRG is experienced in providing roll service solutions to the plastic industry.

Here's how PRG works to increase your productivity and profitability

No one else even comes close. Your rolls are done right. No surprises.
We deliver on time, every time, any time.
Strong diagnostic skills. PRG's experience with rolls allows you to avoid costly problems rather than react to them.
Communications. PRG is committed to keeping you informed with quality reporting systems.
Record keeping. By continually servicing your rolls and focusing on individual roll performance, we are able to help you avoid problems rather than react to them.
Extended service life. PRG has developed proprietary grinding procedures, which allow us to provide more uniform and higher precision tolerances, increasing roll service life . . . thus increasing your productivity and profitability.

Roll types

PRG is experienced with all types of rolls and roll materials:

Carbide coated
Ceramic coated
Chilled cast iron
Chrome plated
Displacement body
Engraved
Hardened steel
Peripheral drilled
Polyurethane covered
Rubber covered
Tokuden^TM
Variable crown

PRG roll grinding

Superior product performance can often be achieved through precision roll grinding. PRG is able to grind to tolerances plus & minus 20 millionths of an inch total indicated run-out, and achieve surface finishes less than 0.5 micro inch Ra.

A more precise grind means a more precise nip: uniform pressures, uniform caliper, uniform wear profiles, no "break-in" requirements, improved sheet consistency and longer time between grinds - all of which, obviously, means higher profits for our customers.

WALZEN IRLE new chilled iron rolls and shells

PRG is also the authorized dealer for Walzen Irle, one of the industry's most respected roll manufacturers. Walzen Irle has been providing chilled iron rolls and shells for more than 180 years and is able to provide a wide range of individual roll concepts — apart from the industry standard — to meet any need you may have. Much like PRG, Walzen Irle relies on the experience of its qualified technicians and maintains strict quality standards, guaranteeing that all production steps are tested — a commitment to quality which has consequently led to Walzen Irle's worldwide reputation for roll manufacturing.

". . . everyone listens . . ."
"When I call, everyone listens and responds. No matter who I talk to they know our relationship and understand what is required. Site visits have allowed me to know the people behind Precision. There are no strangers — even the grinderman has called me to avoid delays in shipment. Precision is our #1 roll repair company, they've earned it."

"Your efforts were extraordinary . . ."
"Great appreciation and thanks to Precision Roll Grinders for immediately responding to our emergency. Our line was up and running A-1 product for our customers on time. Your efforts were extraordinary and appreciated."

". . . could not have asked for any better cooperation and communication . . ."
"Thanks for the extra work and effort to service our roll . . . especially over the holiday weekend."

"I could not have asked for any better cooperation and communication day and night to get the rolls back ASAP."

Testimonials are excerpted from unsolicited letters of satisfaction from customers of PRG. In the interest of confidentiality, names of customers and companies have been withheld.

	HIGHLIGHTED CASE STUDIES The Company Alsco Metals Incorporated ... The Problem A variation in process reduced plant efficiency ... PRG's Solution Read more ... The Company Blue Ridge Paper Products, Inc ... The Problem Blue Ridge faced troubles after a bad grinding experience ... PRG's Solution Read more ... OTHER CASE STUDIES