5 Signs It’s Time To Invest In Roll Maintenance


When you come down with a cold, you’re usually saddled with issues like coughing, sneezing and running a fever. Symptoms like these tell you that something is amiss with your health. That’s how you know it’s time to call the doctor for an appointment and some medicine.

When your rolls are in need of maintenance, they show symptoms, too. That’s when you should be alerted that it's time to call your roll maintenance provider for an appointment and some general repairs.

In this article, we’ll explain how to tell when you need to consult a roll maintenance provider to improve roll performance. Explore these five clues that your rolls are in need of maintenance to increase production efficiency.

1. There are defects in your product.

If you’re in food production, you may have noticed that your product isn’t being ground uniformly. If you have a paper production operation, perhaps you’ve seen defects in your paper output. Flaws in your product are usually the first sign that something is awry with your rolls.

With every defect in your product, you’re losing money. This diminished yield and increased waste from your production operations severely cuts into your production efficiency. You’re wasting time, energy, materials and money when you manufacture defective products.

2. Your rolls are losing their finish.

Are there issues with your roll’s finish? Some roll providers are guilty of putting a subpar finish on a roll and hiding the issue with their finishing process. Though your rolls may appear to be adequate or measure as smooth initially, losing their finishes quickly is a sign of improperly ground rolls.

If you’ve noticed that your roll’s finish is diminishing more and more as you run your product, you’re in need of a new roll coating. Look to a roll maintenance expert for guidance on choosing the right roll coating and performing this task for you.

3. More energy is being used.

In the food industry, when rolls are running incorrectly, you’ll often notice that your energy bills go up. Worn rolls don’t always grind or press your product to satisfaction the first time, requiring the material to be run through the process again, thereby wasting energy.

4. You identify surface irregularities.

If your rolls are experiencing barring, feedlines or chatter, it’s time to have these surface irregularities addressed. Some are identifiable by the human eye, while others indicate their presence on your product.

Make sure you pay attention to both the surface of your roll and the final output for clues about surface irregularities. When you identify them, schedule an appointment with a roll maintenance expert.

5. You haven’t had your rolls regularly maintained.

Regular roll maintenance is critical for any manufacturer that uses rolls in their daily production. You shouldn’t wait until a problem manifests to address this important task.

With proactive roll maintenance check-ups, experts are able to identify issues before a roll breaks and your entire production screeches to a halt. When your appointments are scheduled, you have the advantage of planning around any rolls that are out for maintenance and keeping your operations running smoothly.

Learn more about the maintenance provided by roll grinding experts and the specs you need to know.
request a quote