W = Sheet width less trim (inches) | |
S = Speed in feet per minute (FPM) | |
D = Days (24 hour) per year of operation | |
C = Average cost per pound (mat'l and labor) | |
SG = Specific gravity of material | |
PPI = Calculated (pounds per cubic inch) | |
T = Shape tolerance of rolls (+&- .00XX) with current grinding method | |
PRGT = Shape tolerance of rolls (+or- .0002) ground at PRG | |
Average annual material cost savings |
$ |
Based on a 50% deviation of roll shape tolerance. W x (S x 12 in/ft.) x (D x 1440 min/day) x C x PPI x (((T x 2) - PRGT) x 50%) |
Cost of new spare rolls | ||
Cost of changing rolls | ||
Cost of new calender | ||
Bottleneck costs | ||
Grinding to specified shape and tolerances |
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