Rubber Cost Saving Analysis


W = Sheet width less trim (inches)
S = Speed in feet per minute (FPM)
D = Days (24 hour) per year of operation
C = Average cost per pound (mat'l and labor)
SG = Specific gravity of material
PPI = Calculated (pounds per cubic inch)
T = Shape tolerance of rolls (+&- .00XX) with current grinding method
PRGT = Shape tolerance of rolls (+or- .0002) ground at PRG
Average annual material cost savings
$
Based on a 50% deviation of roll shape tolerance.
W x (S x 12 in/ft.) x (D x 1440 min/day) x C x PPI x (((T x 2) - PRGT) x 50%)
Cost of new spare rolls
 
Cost of changing rolls
Cost of new calender
Bottleneck costs
Grinding to specified shape and tolerances
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